Pre-cast panel as large as 3 meter by 6 meter are using 1500 kg / m3 to 1800 kg /m3. It can be horizontal on the floor or vertically with large panel mould. But advised we against pre-cast when you can better save more by in-place casting to make walls and prevent cracks.
Large reinforce pre-cast panels being pour with minimal formwork. Between 1500 kg/m3 and 1800 kg/m3 density is used. Mixing is done with a ready-mix truck.
The perfect new way to cast road dividers / blocks as it not only act as a divider but also a crash barriers that prevent dead impact, it absorbs the impact. Proposal can be made to airport authorities to used LCM as an aircraft arresting bed in cases where aircraft over shoots runway and wheels will be arrested.
We have done research into casting of New Jersey blocks for road maintenance, Using conventional concrete it weights 380kg a block, by using LCM 1000 Density mix, it weight 168 kg and by using 800 Density it weights 125 kg per block. If used double mould where you cast the skin with high density and the core with low density and it may only weight 60 to 80 kg.
Our testing and R&D has made it possible for us to cast panel as thin as 20mm, short fiber mesh is randomly added to the mix. It will be used as infill for fire-door, acoustic panels as well as heat insulation related industries.
